空心阴极羽流形态与热特性的变化机理

空心阴极的放电模式主要有点状和羽状两种，为研究两种模式的转变机理，采用PIC/PCD（单元粒子/等离子体化学动力学）混合算法对阴极内部等离子体流场进行计算，以辐射传递系数处理阴极内部的热辐射计算，并且在通过流场与热场的多次迭代计算后达到收敛。为验证数值模型的计算精度，考察阴极表面5个测点的计算结果与试验数据对比，计算误差在5%以下，并且以羽流光色计算图与试验照片作对比，定性验证模型对放电模式的模拟精度。在此基础上，对不同气体流量下、不同阴极顶孔径的阴极内部各类等离子体参数分布进行计算，通过分析阳极电压、羽流形态变化的内在原因，获得点-羽放电模式的转变机理，可为阴极优化提供理论支撑。     

超细晶硬质合金加工机理及加工性能

围绕超细晶硬质合金精密磨削加工、在线电解修整磨削加工、电火花加工、超声复合加工、激光复合加工等加工方法,系统综述了超细晶硬质合金的加工机理和加工性能,并展望了超细晶硬质合金高效精密加工未来的研究重点。     

Improving profile accuracy and surface quality of blisk by electrochemical machining with a micro inter-electrode gap

Electrochemical machining (ECM) has emerged as an important option for manufacturing the blisk. The inter-electrode gap (IEG) distribution is an essential parameter for the blisk precise shaping process in ECM, as it affects the process stability, profile accuracy and surface quality. Larger IEG leads to a poor localization effect and has an adverse influence on the machining accuracy and surface quality of blisk. To achieve micro-IEG (<50 μm) blisk finishing machining, this work puts forward a novel variable-parameters blisk ECM strategy based on the synchronous coupling mode of micro-vibration amplitude and small pulse duration. The modelling and simulation of the blisk micro-IEG machining have been carried out. Exploratory experiments of variable-parameters blisk ECM were carried out. The results illustrated that the IEG width reduced with the progress of variable parameter process. The IEG width of the blade’s concave part and convex part could be successfully controlled to within 30 μm and 21 μm, respectively. The profile deviation for the blade’s concave surface and convex surface are 49 μm and 35 μm, while the surface roughness reaches R_a = 0.149 μm and R_a = 0.196 μm, respectively. The profile accuracy of the blisk leading/trailing edges was limited to within 91 μm. Compared with the currently-established process, the profile accuracy of the blade’s concave and convex profiles was improved by 50.5 % and 53.3 %, respectively. The surface quality was improved by 53.2 % and 50.9 %, respectively. Additionally, the machined surface was covered with small corrosion pits and weak attacks of the grain boundary due to selective dissolution. Some electrolytic products were dispersed on the machined surface, and their components were mainly composed of the carbide and oxide products of Ti and Nb elements. The results indicate that the variable-parameters strategy is effective for achieving a tiny IEG in blisk ECM, which can be used in engineering practice.     

电容式多次放电点火系统设计与试验

针对某型二冲程点燃式空气辅助缸内直喷发动机燃用柴油问题,提出了实现单电容连续多次放电点火的方法,研制了直流电容式多次放电点火模块,进行了多次点火功能性验证及点火能量测试.在此基础上,进行了环境温度为6℃下的冷起动试验及3000r/min小负荷性能试验,结果表明:在该环境条件下,采用5次放电点火策略能够使发动机起动成功,在小负荷工况下,增加点火次数有利于改善缸内燃烧,点火提前角在10°~20°之间时,4次点火对发动机动力性、燃油消耗率及排放性能改善比2次点火更明显,当点火提前角提前至30°后,其改善作用逐渐减小.      

民用飞机线束综合设计方法研究

线束综合设计是民用飞机EWIS(Electrical Wiring Interconnection Systems,简称EWIS)设计过程中的重要环节,也是开展EWIS详细设计工作的基础。目的是确定哪些系统导线可以组成同一线束。线束综合程度越高,线束的数量越少,越有利于线束的制造、构型管理及安装敷设。线束综合设计的方法是对飞机电气原理图中的导线先按系统综合,再按区域综合,最后进行机上综合的步骤来成束。     

A plastic strain energy method exploration between machined surface integrity evolution and torsion fatigue behaviour of low alloy steel

To explore the evolution mechanism of multistage machining processes and torsional fatigue behaviour based on strain energy for the first time and provide process optimization of axis parts of low alloy steel for service performance, four multistage machining processes were applied to the 45CrNiMoVA steel, including the Rough Turning process (RT), RT+ the Finish Turning process (FRT), FRT+ the Grinding process (GFRT) and RT+ the Finish Turning process on dry cutting condition (FRT0). The result showed that the FRT process’s average low-cycle torsional fatigue life increased by 50% when it evolved from the RT process. The lower surface roughness of R_a 1.3 μm caused the total strain energy to increase by 163.8 Pa mm/mm instead of the unchanged strain energy density, and the crack feature evolved from some specific bulges to flat shear plane characteristics. When the GFRT process evolved from the FRT process, its average fatigue life increased by 1.45 times, compared with the RT process. Plastic strain amplitude decreased by 21%, and the strain energy density decreased by 4% due to more considerable compressive residual stress (?249 MPa). Plastic deformation layer depth had a consistent tendency with surface roughness. In this paper, surface integrity evolutions on cyclic characteristics and fatigue behaviour have also been explained. A fatigue life prediction model based on the energy method for machined surface integrity is proposed.     

A numerical study of noontime bite-outs in F2-region electron density

Noontime bite-outs in ionospheric F₂-region electron density in the geomagnetic equatorial, low, and middle latitudes have been reproduced in this study using the Thermosphere Ionosphere Electrodynamic General Circulation Model (TIEGCM). The different driving mechanisms of F₂-region noontime bite-outs at different latitudes were further verified by modeling simulation. In the geomagnetic equator, the upward ExB plasma drifts are the main process to produce the noontime bite-outs in ionospheric electron density. In the geomagnetic low latitudes, both the electrical fields and poleward meridional winds play a crucial role in forming the noontime bite-outs. In contrast to the case at the geomagnetic equator, a weaker fountain effect might be an favorable condition for the noontime bite-outs to occur at low latitudes. For geomagnetic middle latitudes, an upward plasma flux and poleward meridional winds are the dominated drivers in producing the noontime bite-outs. Modeling results show that a large upward plasma flux and poleward meridional winds make the noontime bite-outs to occur and observable over middle latitudes.     

Minimizing airfoil drag at low angles of attack with DBD-based turbulent drag reduction methods

Dielectric Barrier Discharge (DBD) based turbulent drag reduction methods are used to reduce the total drag on a NACA 0012 airfoil at low angels of attack. The interaction of DBD with turbulent boundary layer was investigated, based on which the drag reduction experiments were conducted. The results show that unidirectional steady discharge is more effective than oscillating discharge in terms of drag reduction, while steady impinging discharge fails to finish the mission (i.e. drag increase). In the best scenario, a maximum relative drag reduction as high as 64 % is achieved at the freestream velocity of 5 m/s, and a drag reduction of 13.7 % keeps existing at the freestream velocity of 20 m/s. For unidirectional discharge, the jet velocity ratio and the dimensionless actuator spacing are the two key parameters affecting the effectiveness. The drag reduction magnitude varies inversely with the dimensionless spacing, and a threshold value of the dimensionless actuator spacing of 540 (approximately five times of the low-speed streak spacing) exists, above which the drag increases. When the jet velocity ratio smaller than 0.05, marginal drag variation is observed. In contrast, when the jet velocity ratio larger than 0.05, the experimental data bifurcates, one into the drag increase zone and the other into the drag reduction zone, depending on the value of dimensionless actuator spacing. In both zones, the drag variation magnitude increases with the jet velocity ratio. The total drag reduction can be divided into the reduction in pressure drag and turbulent friction drag, as well as the increase in friction drag brought by transition promotion. The reduction in turbulent friction drag plays an important role in the total drag reduction.     

Geometrical and electrical optimization of NS-SDBD streamwise plasma heat knife for aircraft anti-icing

Ice accretion on aircraft encountering supercooled water droplets in clouds poses great risks to flight performance and safety. With the aim of optimizing the newly developed streamwise plasma heat knife method for anti-icing, a parametric investigation is carried out in this work. The influence of the detailed voltage profile on the heating effects of a Surface Dielectric Barrier Discharge driven by Nanosecond Pulses (NS-SDBD) is investigated, and a comparison of the anti-icing performance among different configurations of streamwise plasma heat knife is made. The results show that columnar high-temperature regions produced by a multi-streamer discharge appear at small pulse rise time, but become diffuse as the pulse rise time increases. An optimal pulse rise time exists to provide a wide range and high value of temperature, which is found to be 150 ns for the setup in the present study. The influence of the pulse fall time is much weaker than that of the rise time. The range and value of the temperature decrease with increasing pulse fall time. A greater pulse width is found to improve the heating effect by increasing the discharge power. When a spanwise electrode is placed connecting the streamwise electrodes of the streamwise plasma heat knife at the airfoil leading edge, the anti-icing performance becomes poorer, whereas good performance is achieved when the spanwise electrode is at the edge of the streamwise electrodes. Based on this, a three-level configuration of the plasma heat knife is proposed, and its anti-icing performance is found to be much better than that of the original configuration.     

Trajectory optimisation in electrical discharge machining of three-dimensional curved and twisted channels

Numerical control electrical discharge machining(NC EDM) is one of the most widely used machining technologies for manufacturing a closed blisk flow path, particularly for three-dimensional(3D) curved and twisted flow channels. In this process, tool electrode design and machining trajectory planning are the key factors affecting machining accessibility and efficiency. Herein, to reduce the difficulty in designing the electrode and its motion path in the closed curved and twisted channels, a heur...